HBM Remanufacturing
The Daniluk Corporation is the leading remanufacturer of HBM machine tools in the United States. Daniluk has extensive experience in medium to large HBM machine tool remanufacturing. One or our specialties is to convert manual machines to full CNC including upgrading the drive system to the latest technology in precision ball screws and servo systems. All remanufacturing processes are controlled in-house at our Oklahoma City facility. Our processes include full re-engineering of the machine tool, by investigating historical problems a machine tool has had we can make engineering upgrades to eliminate these and improve the machines functionality and accuracy. Major focuses include safety, maintainability, ergonomics, energy conservation, increase machine accuracy and dependability. With improved speeds, feeds, and machine accuracy and repeatability the productivity on equipment increases significantly.
A typical HBM remanufacture includes:
- Complete disassembly
- Sand blast and painting
- Precision grinding of ways
- Complete remanufacture of headstock including replacement of all bearings
- Complete remanufacture of tool changers including all new bearings
- Complete remanufacture of all axis drive systems including replacement of ball screws and bearings
- Redesign of the ball screws and drives (new ball screw bearings and seals)
- Installation of Turcite® wear material on all moving surfaces
- New way wipers
- New Fanuc CNC control, axis drives and spindle drive
- Complete new electrical system
- Complete new hydraulic system
- Complete new way lube system
- New chip conveyer
- Part cut run-off test at Daniluk and customer
- Installation assistance
- Operator / maintenance training
- Full documentation including hard copy and electronic of mechanical / electrical / hydraulic
- 1 year full coverage warranty on all mechanical and a 2 year full coverage warranty on control